Excelling through the best practices with UNI-track & Tri-track furnace systems
Our UNI-track & Tri-track Induction furnaces are energy efficient and capable of handling multiple grades of ductile Iron. The vibro chargers for melting use recovered materials from metal processing industries to lessen the strain on natural resources.
Cored wired treatment is used for magnesium treatment from which SG grades are obtained. As the melting progresses, samples are examined at multiple check points to ensure that molten metal meets all the desired specifications. To ensure that the quality of the castings is not compromised, we use I4.0 tools and techniques at various stages.
We have two auto pours in 2070 line of 1.5 ton each ladle capacity and two auto pours in 2024 line of 750 kg each ladle capacity.
During the pouring process, the molten metal undergoes inoculation, a very important step in counteracting shrinkage defects and therefore enhancing the properties of the castings. Regular and important quality tests are then carried out on the material with regard to its nodularity, temperature, chemical analysis and ATAS thermal analysis.
Design Engineering and Product Development
JS Autocast has an in-house team of professionals for casting design & simulation.
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Post Production Process
The quality of the castings manufactured depends on the moulds' precision.
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Machine Shop
The In-house machining capabilities gives us an unrivaled command over the quality of the manufactured castings.
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Testing and Quality Analysis
The precision and accuracy of the testing equipment is key to delivery of quality castings.
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Packaging
JS Autocast uses Benchmarked standards for packaging to ensure safety and hygiene of the casting while shipment.
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