Our vertically integrated infrastructure set-up is well-bolstered by our state-of-the-art types of machinery and highly skilled employees. This has helped us to grow from a single product supplier in 2004 to a gamut of products in diversified verticals across the globe.
We start with a fresh perspective while designing a new product. While designing the prototype, many engineering and setup attributes are involved in tuning each casting to a customer's requirements, needs and budget. Our design team follows the following procedures,
Ductile Iron castings are produced for applications requiring strength, durability, good machinability and low cost. Castings provide an economical solution to achieving parts at or close to their designed dimensions. Our state-of-the-art foundry division encompasses the following facilities.
Ductile Iron castings are produced for applications requiring strength, durability, good machinability and low cost. Castings provide an economical solution to achieving parts at or close to their designed dimensions. Our state-of-the-art foundry division encompasses the following facilities.
| Type of core making | Quantity of workstations |
|---|---|
| Shell core | 5 |
| Cold box | 8 |
| CO2 | 4 |
| Oil core | 2 |
| Capacity of Furnaces | Quantity of furnaces |
|---|---|
| 1.5 | 2 |
| 1 | 2 |
| Name of moulding machines | Box Size ( in mm ) | Moulds per hour | Weight Range ( In Kgs ) |
|---|---|---|---|
| Disa Match 20' X 24' | 610 X 508 / 200 + 200 | 180 | 2.0 - 35.0 |
| George Fisher Disa HP | 700 X 500 / 200 + 200 | 25 | 25 - 75 |
| Arpa 1300 | 1200 x 900 / 300 + 300 | 10 | 100 - 400 |
| Capacity of Furnaces (In Tons) | Quantity of Furnaces (In Tons) |
|---|---|
| 5 | 6 |
| Microstructure | Microscope |
|---|---|
| Chemical properties | Spectrometer |
| Carbon equivalent meter | |
| Physical properties | Brinell Hardness Machine |
| Universal testing Machine | |
| Impact Machine | |
| Tensometer | |
| Ultrasonic testing machine | |
| Magnetical particle testing machine | |
| Dimensional inspection | 3D Scanner |
| Profile Inspection | Endoscopy |
| Cleanliness Inspection | Millipose Apparatus |
We offer a wide range of internal capabilities for machining castings along with a very skilled group of machinists. We can tackle any casting the foundry can produce. We machine around 90% of the castings that we produce.
| Type of machines | Quantity |
|---|---|
| CNC Horizontal Turning Lathe | 14 |
| CNC Vertical Turning Lathe | 12 |
| CNC Vertical Machining Center | 32 |
| Balancing Machine | 1 |
| Zoller Presetters | 2 |
| Super Washing Machine | 4 |
| Type of machines | Quantity |
|---|---|
| Dimensional inspection | CMM |
| Renishaw Equator | |
| Vertical height gauges | |
| Profile Inspection | Contour profile tester |
| Endoscopy | |
| Cleanliness Inspection | Millipose Apparatus |
| Traceability | Laser Marking Machine |
| Engraving Machine |
With pristine finish, we coat castings as per customers expectations. We offer the following coatings:
We have an organized structure and procedure for packing and dispatching products for domestic & international clients within the stipulated time.
All the domestic packing are done with corrugated and plain wooden boxes.
All the export packing are made of wooden boxes (fumigated) + VCI Bag + Rustic oil.
Our IT infrastructure is one-of-its-kind in the industry. We have a team of proficient employees who strive to satisfy all the IT needs of the company. We use advanced software that helps our customer/supplier dealings hassle-free.
Incepted in 2004, JS Auto Cast Foundry India Pvt. Ltd is a reputed ductile iron foundry manufactur- ing raw and machined castings for many internationally renowned brands. We aspire and strive to become a leader in our industry sphere Read More
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