Infrastructure

Focusing on contemporary trends and varied demands of our valued customers, we offer an exten- sive range of products and stringently stick to deliver within the stipulated time.

Our vertically integrated infrastructure set-up is well-bolstered by our state-of-the-art machineries and highly skilled employees. This has helped us to grow from a single product supplier in 2004 to a gamut of products in diversified verticals across the globe.

Design

We start with a fresh perspective while designing a new product. While designing the prototype, many engineering and setup attributes are involved in tuning each casting to a customer's require- ments, needs and budget. Our design team follows the following procedures,

  • 2D drawings into 3D design models - converting
  • Magma Iron 5.1 Software - for method validation of parts
  • Pre-design casting & machining tools - to shorten the product development lead times

Foundry

Ductile Iron castings are produced for applications requiring strength, durability, good machinabil- ity and low cost. Castings provide an economical solution to achieving parts at or close to their designed dimensions. Our state-of-the-art foundry division encompasses the following facilities.

  • Core making
  • Melting
  • Moulding
  • Heat treatment
  • Shot blasting and nozzle blasting
  • Testing and Quality analysis

Foundry

Ductile Iron castings are produced for applications requiring strength, durability, good machinabil- ity and low cost. Castings provide an economical solution to achieving parts at or close to their designed dimensions. Our state-of-the-art foundry division encompasses the following facilities.

  • Core Shop
    • Type of core making Quantity of workstations
      Shell core 5
      Cold box 8
      CO2 4
      Oil core 2
  • Melting
    • Capacity of Furnaces Quantity of furnaces
      1.5 2
      1 2
  • Moulding
    • Name of moulding machines Box Size ( in mm ) Moulds per hour Weight Range ( In Kgs )
      Disa Match 20' X 24' 610 X 508 / 200 + 200 180 2.0 - 35.0
      George Fisher Disa HP 700 X 500 / 200 + 200 25 25 - 75
      Arpa 1300 1200 x 900 / 300 + 300 10 100 - 400
  • Heat treatment Furnance
    • Capacity of Furnaces (In Tons) Quantity of Furnaces (In Tons)
      5 6
  • Testing and Quality analysis
    • Microstructure Microscope
      Chemical properties Spectrometer
      Carbon equivalent meter
      Physical properties Brinell Hardness Machine
      Universal testing Machine
      Impact Machine
      Tensometer
      Ultrasonic testing machine
      Magnetical particle testing machine
      Dimensional inspection 3D Scanner
      Profile Inspection Endoscopy
      Cleanliness Inspection Millipose Apparatus

Machine Shop

We offer a wide range of internal capabilities for machining castings along with a very skilled group of machinists. We can tackle any casting the foundry can produce. We machine around 90% of the castings that we produce.

  • Machining
    • Type of machines Quantity
      CNC Horizontal Turning Lathe 14
      CNC Vertical Turning Lathe 12
      CNC Vertical Machining Center 32
      Balancing Machine 1
      Zoller Presetters 2
      Super Washing Machine 4
  • Testing and Quality analysis
    • Type of machines Quantity
      Dimensional inspection CMM
      Renishaw Equator
      Vertical height gauges
      Profile Inspection Contour profile tester
      Endoscopy
      Cleanliness Inspection Millipose Apparatus
      Traceability Laser Marking Machine
      Engraving Machine

Special Coating Process

With pristine finish, we coat castings as per customers’ expectations. We offer the following coatings,

  • Phosphating Coating
  • CED Coating
  • Electro Deposition Coating
  • Hot Process Coating

Packing and Logistics

We have an organized structure and procedure for packing and dispatching products for domestic & international clients within the stipulated time.

Domestic

All the domestic packing are done with corrugated and plain wooden boxes.

Export/ International

All the export packing are made of wooden boxes (fumigated) + VCI Bag + Rustic oil.

IT Infrastructure

Our IT infrastructure is one-of-its-kind in the industry. We have a team of proficient employees who strive to satisfy all the IT needs of the company. We use advanced software that helps our custom- er/supplier dealings hassle free.

We produce innovative, transformative, sustainable solutions for the all the industry.

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